SERMATEK ( Service, Machinery & Technology ) Makina Sanayi ve Dis Tic.Ltd. has been planning to be at the forefront of
machine tool technology since its foundation in 2003, manufacturing & supplying a unique range of intelligent precision engineering technologies and solutions to a variety of industrial applications throughout the world. The total experience of manufacturing, sales and service engineers of SERMATEK is over than 25 years thanks to our staff with their backgrounds from Machine Tool Sector in Turkey.
We manufacture many ranges of engraving and marking systems and, offer our wide verity of customers a complete turnkey service: specifying, sourcing, interfacing and proving-out all of the equipment required to support each individual application. From work-holding, fixturing and tooling, to robot-loading, high pressure through-tool coolant systems and training, we ensure that the machines and marking systems we start up are producing, marking or engraving our customers parts as efficiently as possible from the day that they are installed. Sophisticated precision metal-marking tools to bespoke process optimization, our unique and high quality technology, experience and insight surely enable SERMATEK to create more responsive, more effective engraving and marking solutions to address even the most complex challenges.
Whatever our customers engraving & marking requirements our dedicated Application Team works closely with customers own engineers throughout the selection process - from feasibility studies, through system and equipment selection to project justification - to ensure that SERMATEK is offering the very best engineering solution to mark customers' components. For turnkey applications SERMATEK's experienced engineers prepare detailed engineering reports reflecting our customers efficiency rates, conditions, the amount of space required in customers' premises and the experience of their staff. These cited reports recommend the optimum means of engraving/marking our customers' parts in the quantities that they require and in line with their SPC criteria.
Furthermore, the reports outline the manufacturer, specification and cost of any ancillary equipment required to support the process - from work-holding and fixturing to tooling and loading systems.
And, SERMATEK's expert technical support does not end once the process has been proposed. Together with our Service Engineers, our Applications Team installs and interfaces all of the equipment, develops the program, proves-out the process and trains customers' operators and programmers before personally overseeing the delivery and installation of the machine at customers' site.
Question: Is your marking machine suitable for "Low stress stamping (marking)"?
Answer: Yes. Suitable.
However, stress is not any exact value given but changeable. The amount of stress that any similar systems create might be different. And, again since our Dotpeenator is a CNC with controllable depth to some extent, you may drop or increase the value of stress by yourself.
For instance, to drop the stress value;
1-You create some intervals between the dots our machine can hit on the surface of the material. Higher the intervals between the dots, lower the stress a peen creates.
TO DO THAT;
-put a text on the work area of the screen
-go to "Edit" Tab
-Click on the Dot Array
-Make the Dot Mode: Dot
-Dot Spacing: something between 0.1-1mm (Preferably something 0.5mm and 1mm)
-Go to "print "Tab
-Click on "Pen Down Delay" (It is supposed to be 5-8ms) After the first test of the above steps at the value of 5 - 8ms, if not satisfied of the total timing of marking, decrease that value down to 2ms. That procedure decreases the total marking time. Because of that, you may need to increase the air pressure and make the dots twice or more.
-Click on "Pen Up Delay" (It is supposed to be any default value between 5- 8ms.) After the first test of the above steps at the value of 5 - 8ms, if not satisfied of the total timing of marking, decrease that value down to 2ms. That decreases the total marking time. Because of that, you may need to increase the air pressure and make the dots twice or more.
TO MAKE THE DOT HITTING MORE THAN ONE TIME DO THE FOLLOWINGS;
-Click on the Text you put on the work area of the screen
-Click on the second "Content" in a row from the top on the right side menu.
-Make the Intensity: 2 or more as you wish.
2-You shape the tip of the peen like the ballpoint tip of a pen. Higher the radius of the tip of the peen, lower the stress the peen creates.